TECHNICAL REVIEW No
2016 6 10 Fig 1 shows a schematic drawing of an electric motor driven gearbox driving a ball mill Low Frequency Range Frequency Spectra obtained from measurements made on the motor bearings or gearbox bearings will reveal low frequency components at shaft revolution speed originating from unbalance misalignments bent shaft etc.
Chat OnlineModifying a Mill/Drill I bought this mill/drill about 4
2017 3 19 Modifying a Mill/Drill I bought this mill/drill about 4 years ago and knew from the very beginning that some chang es were going to have to be made I am a big fan of VFDs variable frequency drives to control speed and rotation and already had a couple installed on a big wood lathe and a
Chat OnlineFractional Gear Mesh Frequencies Reliability
2017 10 20 1 We are seeing 1/2 1/3 and 1/5 of GMF these appear due to common factors 2 3 5 as you wrote This means that the pinion is badly worn out and as the common factor teeth mesh they generate these fractional frequencies It also means that the GMF and the natural frequency are not separated by 2.5 times.
Chat OnlineInvestigative techniques for detecting torsional stresses
2018 3 27 resonance of the shaft lines of the ball mill at 10.8 Hz This phenomen correspond o the excitation of a torsional natural frequency by the pinion girth gear mesh frequency This phenomenon is clearly identifiable on the torque and the instantaneous speed measurements when the gear mesh frequency is close to 10.8 Hz.
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The rotation frequency of the pinion shaft f p 1 was 7.2 Hz the rotational frequency of the driving gear f p 2 is about 5.26 Hz and the meshing frequency was about 394 Hz A second generation wavelet method 22 is adopted to decompose the original signal due to its large background noise.
Chat OnlineExperimental OMA and Numerical FEM Modal
2017 1 23 exploitation vibration forms There are visible excitations with the 4th 8th 12th etc harmonic of the basic frequency of the pinion shaft i.e 11 1 22 2 Hz etc where 66 6 Hz is the frequency at which the gears engage The figures below present vibration forms corresponding to frequencies of 11 1Hz Fig 7b and 66 6 Hz Fig 7c Fig 7.
Chat OnlineGearless mill drives
Gearless mill drive system GMD Go gearless to meet your business objetives by exceeding standard availability targets in your grinding operations ABB s GMD is the most powerful mill drive system in the market to power semiautogenous SAG ball and autogenous AG mills This workhorse for grinding operations combines a robust
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Reply with quote #1 I have an issue with a gear drive on a ball mill 2XGM is rising and i have sidebands at 107cpm and I don t know why they are at 107 not relevant to any turning speeds ect I checked the root clearance a week ago and the inboard is about a .066 smaller than the outboard The pinion is 24 long and has 24 teeth.
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The rotation frequency of the pinion shaft f p 1 was 7.2 Hz the rotational frequency of the driving gear f p 2 is about 5.26 Hz and the meshing frequency was about 394 Hz A second generation wavelet method 22 is adopted to decompose the original signal due to its large background noise.
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2015 4 8 Vibration applications Compressor Blower Sag mill and Ball mill motor reducer and pinion Crusher motor inner/outer pinion shaft CHARACTERISTICS OF VIBRATION Amplitude Displacement Units are mils or microns 1 micron = 0.001mm or 0.039 mils Velocity Units are in/sec or mm/sec Acceleration Units g Where 1g=32.2ft/sec2 or 9.81 m/sec2 Spike
Chat OnlineChina Cement Ball Mill Part Girth Gear
φ5.0 2.5m φ3.2 1.5m φ3.0 5.0m φ2.0 5m Series Carburizing Furnaces Nitriding Furnaces Quenching Bathes φ2.0 30m Well Type CNC Electrical Furnaces Φ3.0 5.0M Horizontal Gas Temperature differential Furnace Double frequency and Double position Quenching Lathe of Pinion Shaft 4 Machining Capability 1 ≥ 5m CNC Heavy Duty
Chat Online3 K4651.00
MGS steel ball coal mill are mainly used as corollary equipment for boiler pulverized coal system for large scale thermal power plant of 100MW 200MW 300MW 600MW and 1000MW it also can be applied for sectors like chemical industry manufacture of building materials and phosphorite for powder manufacturing equipment 1.2 Working principle
Chat OnlineEarly Detection of Industrial Scale Gear Tooth Surface
2020 5 21 Ball mill is an essential crusher equipment type mainly used in manufacturing processes of raw materials and processing industries and mines It consists of a transmission system containing two large sized helical gears This study was designed to detect early gear tooth surface fault and pitting on an industrial scale Condition indicators including RMS FM4 and NA4 see Appendix A for
Chat OnlineDetection of Local Gear Tooth Defects on a Multistage
2021 6 12 Contemporary fault diagnosis algorithms constitute advanced signal processing techniques integrated with the data driven feature classification algorithms which make an effective fault diagnosis scheme for rotating machinery such as gearboxes and motors Feature extraction is a prevalent task which is intended to assist the fault diagnosis process by eliciting a set of condition indicators
Chat Online5 Guidelines for Gear Unit Selection
2014 8 2 Rotary kilns 2.00 Ball mills 2.00 Coal mills1.50 1.75 Pulp and paper industry Debarking drums and machines 1.55 1.80Rollers pick up wire drive wire suction 1.80 2.00 Drying cylinders anti friction bearings 1.80 2.00 Calenders anti friction bearings 1.80 2.00 Filters pressure and vacuum 1.80 2.00 Beaters and
Chat OnlineUse of FACTS for Improving Voltage Stability in Mining
2019 6 28 Figure 2 shows the active and reactive power demand of the 14.2 MVA BALL motor during start up Fig 2 Active and reactive power consumed by the start up of the 14.2 MVA BALL motor The voltage at the 23 kV bus is affected by the new motors causing an additional 2 voltage drop Fig 3 Voltage level pu in 23 kV bus.
Chat OnlineINFLUENCE OF SOIL STRUCTURE INTERACTION ON THE
flexible Model 1 an intermediate rigid soil Model 2 and that is onevery hard Model 3 The flexibility of the soil modulus of rigidity was added to the base of the ball mill using the model of Winkler with springs evenly spaced in accordance with the considered mesh The
Chat OnlineRing geared mill drives
Mill application features Frozen charge protection Detects frozen charge in the mill minimizing equipment wear and liner replacements Coupling supervision Detects if a failure or slippage occurs in the couplings and stops the system in case preventing major damages Stand still detection Prevents the motors from re starting if the mill is still rocking or moving after a stop
Chat OnlineLarge machine resonance
2004 4 11 I have a primary gearbox with about the same dimensions at a steel mill drving a 10 stand rod block It also has a resonant frequency from the input gearmesh at around 380HZ of 1 IPS and drops to .1 IPS at other speeds This unit only runs at that speed a few time a year so it is tolerable I would be very interested in your solution if you
Chat OnlineElectromechanical Dynamic Behaviour and Start Up
According to Figure 1 the dynamic model of the ball mill is where is the rotation resistance coefficient of the drive motor is the friction torque and the rotation direction of the ball mill is determined by the sign function sign When the rotational speeds of the clutch are synchronised i.e = the clutch no longer slips The dynamic model can be written as follows
Chat OnlineFlender gear units for tube mills flender drive systems
The DMG2 Flender gear units for tube mills cover the entire power range from 1 200 to 10 000 kW in stand alone operation and up to 20 000 kW with the use of a dual drive Worldwide over 400 of these large gear units have already been deployed successfully Your benefits at a
Chat OnlineSharp LMV with 2 Axis MillPWR G2
Description LMV MP 2 Series CNC Knee Mill with 2 Axes X Y Acu Rite Millpwr G2 CNC Control with 3 Axes DRO This is a simple easy to use 2 axes CNC control vertical mill Ball screws and servo drives are installed for longitudinal and cross travel 3 axes Digital
Chat OnlineBenefits of continuous data acquisition from critical
2021 7 29 Induction Motors 2 Figure 3 shows a ball mill with a dual pinion drive 2x 6500 kW with low speed induction motors LSIM The dual pinion drives demand tight tolerances in the torque between the two motors 2 to dynamically equalize the load on both pinions so that in the long run their duration is secured and the system availability
Chat OnlineInductive Distance Measurement IDM Tool Kit
2014 5 7 TomTom Tools Phone 1 41 79 774 06 42 Wiesenstrasse 15 Phone 2 41 79 774 06 44 5400 Baden Info tomtom tools Switzerland tomtom tools 4 July 2011 User Manual Draft Version Inductive Distance Measurement IDM Tool Kit 1 INTRODUCTION The Inductive Distance Measurement IDM Tool Kit is a multi purpose measurement tool.Typically
Chat OnlineHow to improve paper mill rotating equipment by using
2020 3 10 By zooming in on the time spectra one can observe repeated shocks at 9.756 Hz see the table of characteristic frequencies below related to the frequency of the inner ring of the bearing of the low speed reduction gear opposite side of transmission Diagnosis confirmed on the frequency spectrum see below .
Chat OnlineInductive Distance Measurement IDM Tool Kit
2014 5 7 TomTom Tools Phone 1 41 79 774 06 42 Wiesenstrasse 15 Phone 2 41 79 774 06 44 5400 Baden Info tomtom tools Switzerland tomtom tools 4 July 2011 User Manual Draft Version Inductive Distance Measurement IDM Tool Kit 1 INTRODUCTION The Inductive Distance Measurement IDM Tool Kit is a multi purpose measurement tool.Typically
Chat OnlinePatterson Industries
2021 3 4 Ball Mill without Ring Gear 2 6 x 3 6 PATTERSON 3 0 diameter x 4 0 long Type D Non Jacketed Lined Pebble Mill Fully reconditioned with ring gear and pinion in excellent condition complete with 5 HP 550V Westinghouse Integral gearmotor with brake Inventory # .
Chat OnlineHD Technologies Case Study Ball Mill Bearing Damage
2019 9 11 The subject of this case study is the NDE non drive end Pinion Bearing of Ball Mill No 8 in the Mill Dpt in the flotation plant The bearings on the pinion are of type 22380YMB SPM HD Spectrum from the NDE bearing shows a clear match of the BPFO Ball Pass Frequency Outer Race symptom According to the customer following the indications
Chat OnlineGear Fault Diagnosis by Motor Current Analysis
2013 12 9 3.2 Gear fault in a ball mill machine This application deals with a ball mill machine driven by two AC motors each through a 2 stage reduction gearbox Motors are 2MW power 5kV voltage and 1000rpm speed The gears are chevron type Fig.2 reduction gearbox and motor driving a ball mill
Chat OnlineGear Vibration
2016 1 29 Usually the gear s 1 x rpm velocity amplitude is larger than at gearmesh frequency rpm x number of teeth and gearmesh harmonics Similar to vibration amplitudes from deteriorating rotating element bearings gearmesh related amplitudes are usually very small For example 0.1 in/sec approximately 2.5 mm/sec is acceptable at 1 x rpm but is
Chat OnlineHI LO 40TBR 1/2 Variable Speed Pulley
HI LO 40TBR 1/2 Variable Speed Pulley Call or Chat for lead time confirm availability Typically ships in 3 days Weight 2.1 lb.
Chat OnlineVibration Analysis for Machinery Health Diagnosis
2020 5 14 For rolling element defects cage frequency sidebands are typically displayed in a spectrum centered around 1 or 2 times BSF fault frequency as illustrated in the plots above These sidebands are caused by the defect passing in and out of the load zone at the TS of the cage The associated waveform displays modulation at the cage
Chat OnlinePatterson Industries
2021 3 4 Ball Mill without Ring Gear 2 6 x 3 6 PATTERSON 3 0 diameter x 4 0 long Type D Non Jacketed Lined Pebble Mill Fully reconditioned with ring gear and pinion in excellent condition complete with 5 HP 550V Westinghouse Integral gearmotor with brake Inventory # .
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